DY511型

全自動多頭熔樣機

◆可自動倒樣的多頭電熱熔樣機;

◆可4個或6個樣同時熔融、自動搖擺、自動倒樣;

◆相比高頻，無需水冷、也沒有電磁場輻射危害;

◆制樣速率大于高頻，但電耗僅為其一半不到。

◆The first full automatic multi-sample fusion machine in China even the filling of the fusion sample;

◆Up to 4 or 6 samples can be fused simultaneously, shaking and filling automatically;

◆No fluid coolant required,no harm of electromagnetic radiation comparing with High Frequency induction;

◆More throughput,half energy consumption comparing with High Frequency induction.

簡介：

玻璃熔融法制成的試樣能消除試樣的粒度、礦物、偏析等效應，同時也可降低樣品元素間的吸收和增強效應，會明顯提高分析的精度和準確度，是目前X射線熒光分析的最佳制樣方法。對于ICP、AA和濕法化學分析手段，對于難溶樣品，熔融方法同樣是一種非常完美的制樣手段。

熔樣機隨著近幾年來國內生產廠家的涌現和推廣而在國內得到一定量的應用，但相比先進國家使用率還太低，主要是因為國內的熔樣機質量還太差，價格還不夠便宜。

DY511型全自動多頭熔樣機是本公司科研人員在公司原有熔樣機和當今國際市場上同類制樣設備的基礎上，研制完成的達到電熱熔樣機制造技術新高蜂的革命性成果，是可自動倒樣的全自動多頭熔樣機。由于其優異的性能和便宜的價格，定將使原來由于經濟原因暫不用熔樣機的用戶也能使用它。DY511型全自動多頭熔樣機的推出，定將迅速普及熔融制樣法，從而提高我國分析界制樣的水平，為各行各業帶來巨大的經濟效益。

Brief Intoduction:

The bead fusion method can eliminate the granularity, mineral and segregation effects of the samples, and can reduce the absorption and enhancement effects between the elements in the sample, and hence evidently increase the precision and accuracy of the analysis. This bead fusion method is a optimum sampling method for X ray fluorescence analysis, as well as a perfect sampling method for ICP, AA, and for indissolvable samples in wet chemical analysis.

Fusion Machine has a certain amount of domestic applications due to the emergence of domestic manufacturers and promotion in recent years. However, the usage is still too low compared with advanced countries, primarily because of the poor quality of domestic fusion machine and high price.

DY511 Automatic Electroheat Fusion Machine is developed by the company’s researchers based on the original fusion machines and the same preparation equipment in current international market, as the revolutionary result reaching to the new peak of electroheat fusion machine manufacturing technology. It is the first fully automatic multi-sample fusion machine with automatic filling of fusion sample. With excellent performances and reasonable price, the fusion machine can be affordable for the users who do not use fusion devices temporarily due to economic reasons. The launch of DY511 Automatic Electroheat Fusion Machine will rapidly popularize bead fusion method, thus improving the sampling quality of domestic analysis industry and bringing tremendous economic benefit for every industry or trade.

特點：

◆全自動 – 整個制樣過程完全自動進行，包括熔樣室的打開、搖籃及模具支架的進出、搖籃的搖擺、將熔樣注入成型模具中等。

◆高精度 – 采用鉑銠熱電偶測溫，對坩堝和模具中的熔融溫度達到準確和精確的測量和控制。

◆高均質化 – 坩堝在搖籃中搖擺，保證在最短的時間內有效地攪動熔樣，使熔樣達到極高的均質化。

◆高光潔度 – 熔樣成型分開進行，模具的光潔度能長期保持較高（幾個月），保證了樣品的高光潔度。若坩堝同時兼作模具，則樣品在熔融過程中對鉑金坩堝的破壞使坩堝內壁會變得粗糙，一般幾天得拋光一次（還會損失白金），但由于不能保證拋光和使用的頻率，光潔度的一致性就得不到保證。

◆高再現性 – 全自動、高精度、高均質化和高光潔度保證了樣品的高再現性，從而真正做到經本熔樣機同一制樣程序制備的不同樣品僅是其成分不同而沒有其他不同。

◆高產量 – 最多可同時熔融4個樣品（可根據用戶要求增加到6個）。最大制樣速率達到36個樣品∕小時。

◆環保節能 – 無需用水也沒有電磁場輻射危害（如高頻），無需用氣也沒有有毒產物（如燃氣式），無需大功率電源（如高頻）。采用最新的保溫材料，最小巧的熔樣室設計，使耗能降到最低。

◆使用方便 – 菜單式操作，實時溫度、過程大屏幕顯示，制樣過程中無需人工監視?？深A先自由設定最多達10個加熱制樣程序，其加熱過程、升溫速度、預氧化溫度、最終溫度、坩堝搖擺幅度和速度、搖擺起始溫度、冷卻時間、是否用風扇、風量大小等均可預先設定。選定程序后只需按[啟動]鍵即可，真正實現一鍵操作。

◆高可靠性 – 應用單端雙螺旋硅碳棒加熱，電路、結構簡單，保證了熔樣機的高可靠性。具有最低啟動溫度報警，具有過流、過溫斷電保護并報警，并且過溫斷電保護采用與加熱制樣獨立的熱電偶測溫，與加熱控制電路一起組成三重保護，使過溫斷電保護更可靠。

◆高性價比 – 價格便宜，維護維修成本極低。搖籃及模具支架采用耐高溫合金鋼制成, 保證在高溫狀態下無任何化學反應。精致而緊湊的設計，占用很小的實驗室空間。功能強大，性能卓越。是真正的高性價比產品。

Features

◆Fully automatic – The whole sample preparation process is carried out automatically, even the filling of the fusion sample in the forming mould.

◆Superior accuracy – The temperature is measured by platinum-rhodium thermocouple which can accurately measure and control the fusion temperature in the crucible and forming mould.

◆Homogenization – The crucible is shaking in the bracket of the crucible, which ensures the effective agitation in the shortest time and achieves superior homogenization of the fusion sample.

◆Smoothness – Fusing and forming are processed separately, so the forming mould smoothness can be maintained for a long term (a few months using 24 hours a day) to ensure the high sample smoothness. If the crucible is also used as the forming mould, the crucible internal wall becomes rough due to the destruction of platinum crucible by sample during fusion process which should be polished after a few days (losing platinum). However, the smoothness homogenization can’t be guaranteed without ensuring the polish and use frequency.

◆Superior reproducibility – Fully automatic, superior accuracy, homogenization and smoothness ensure the superior reproducibility of the sample; different samples prepared with the same preparation process by this fusion machine are uniformly the same except for the differences in composition.

◆Productivity –Up to 4 samples can be fused simultaneously (maximum 6 samples if required by user).The maximum throughput is 36 samples∕hour.

◆Environment friendly and energy saving – No water consumption, no electromagnetic field radiation hazardous (such as high frequency), no gas, no toxic products (such as gas type), no high power supply (such as high frequency and previous electroheat). With the newest insulation material and compact fusion chamber design, the energy consumption is the lowest.

◆Convenient use –Menu operation; real-time temperature and process large-screen display; Sample preparation process free of supervision; more than 10 preset heating sample preparation programs available; Heating process, temperature rise speed, pre-oxidation temperature, final temperature, crucible rotation speed, rotation starting temperature, cooling time, fan or not, air volume can be preset. Press [Start] button after the program selection, one-button operation.

◆High reliability – Heating with double helix silicon carbide rod; simple circuits and structure ensure the high reliability of the fusion machine;With minimum start temperature alarm;Automatically switching off power and setting alarm for overcurrent and overheat; Independent temperature measurement thermocouples are used for overheat protection and heating control; Together with the heating control circuit, they can form treble protection of the system and can make the power switch-off protection for overheat more reliable.

◆High performance-to-price ratio – Low price, no consumable. Extremely low maintenance and repair cost. Elegant and compact design occupying small laboratory space, versatility and high performance. Product with real high performance-to-price ratio.

技術指標：

1. 加熱單元：3根雙螺旋單端硅碳棒；

2. 最高使用溫度：1250℃，連續可調；

3. 測溫單元：2根鉑銠熱電偶，最高測溫1600℃；

4. 容量：同時熔融4個樣品（可根據用戶要求增加到6個）；

5. 制樣速率：20～36個樣品∕小時；

6. 額定功率：5000W；

7. 電源：AC380～415V，三相，50～60Hz；

8. 尺寸（高′寬′深）：600mm′1100mm′640mm；

9. 重量：110kg。

Technical Specifications:

1. Heating unit: 3 pieces of double helix ,single-end, silicon carbide rod.

2. Maximum usable temperature: 1250℃,continuously adjustable.

3. Temperature measurement unit: 2 pieces of platinum-rhodium thermocouple, with maximum measurable temperature 1600℃.

4. Capacity: 4 samples simultaneously (maximum 6 samples if required by user).

5. Throughput: 24～36 samples/hour.

6. Wattage: 5000W.

7. Power supply: AC380～415V，三相，50～60Hz.

8. Dimension(Height x Width x Depth): 600mm′1100mm′640mm.

9. Weight: 110kg.

公司簡介：

上海宇索實業有限公司（其前身為上海宇索電子科技有限公司）是國內最早成立的專業從事熔融設備研制的企業。公司由長期致力于X熒光分析儀銷售服務和研究開發的技術人員合資成立。公司的創辦者在長期的X熒光分析儀的銷售服務和研究開發中深切地體會到樣品制備對熒光分析的重要性，而最好的樣品制備方法就是玻璃熔融法，但當時國內所采用的熔融設備均依賴進口，價格又非常昂貴，所以成立了本公司。

本公司技術力量雄厚，擁有科技人員多名，其中高級工程師3名，博士1名。公司在2002年成立后的短短一年時間里，就開發完成了填補國內空白的DY501型電熱熔融設備。2008年初，本公司最先在國內推出了達到電熱熔樣機制造技術新高蜂的DY521型全自動熔樣機。2013年底，本公司又最先在國內推出了DY511型全自動多頭熔樣機。至2013年，DY系列電熱熔樣機的用戶已達數百家，并受到用戶的一致好評?，F正在研究開發金屬熔樣機等其他熔融設備，并將于近幾年陸續推向市場。

本公司是樣品熔融的專家，分析的好幫手。

Company Profile

Shanghai Yusuo Industry Co. Ltd.(formerly Shanghai Yusuo Electronic S&T Co. Ltd.) is the earliest enterprise focusing on manufacturing and researching fusion machine.It is established by the experienced people who focus on the sales, service and research of X-Ray fluorescence analysis instrument many years. Company founder deeply realized the importance of sample preparation on XRF analysis, and the best method of sample preparation is the bead fusion method, but the fusion machine was used in domestic are dependent on imports, the price is very expensive, so the establishment of the company.

The company has strong technical strength, with the technological staff, including 3 senior engineers, 1 doctor. The company was founded in 2002 and the span of a year, on the development of the DY501 electroheat fusion machine to fill the domestic blank. At the beginning of 2008, the company was the first in the domestic launch of the electroheat fusion technology to the new peak of DY521 automatic mini electroheat fusion machine. By the end of 2013, the company was the first in the domestic launch of the DY511 automatic electroheat fusion machine which is full automatic multi-sample fusion machine. Till now, DY series of electroheat fusion machine have hundreds of users, and by the user's consistent high praise. The metal fusion machine and others are under developing, and will be on the market in recent years.

Yusuo, the expert on bead fusion, your assistant on analysis.